PROEX FOOD solutions for pea processing primarily revolve around IQF / frozen peas and shelf-stable / canned peas.
Here’s why: post de-podding, the lines can be the same as a post-cutter sweet corn line. So, let’s work on your multi-use line, with the latest in attainable automation technologies.
We can also help you wash and pack fresh peas – let’s talk.
General Line
Peas are a popular vegetable that are widely used in a variety of food products, including soups, stews, casseroles, and side dishes.
IQF / Frozen Peas
Immediately post-harvest, the peas are transported to a processing plant, where they are cleaned, washed, and blanched in hot water or steam to preserve their color and texture. Blanching also helps to destroy any harmful bacteria that may be present.
After blanching, the peas are quickly cooled to prevent overcooking and loss of texture. They are then individually quick-frozen (IQF) to maintain their shape and prevent clumping. IQF technology involves freezing each pea individually using a high-speed blast of cold air. This allows the peas to freeze quickly and uniformly, preserving their color, texture, and nutritional value.
Once frozen, the peas are packaged in bags or other containers and stored in a freezer until they are ready to be distributed to food manufacturers, grocery stores, or other customers.
Overall, frozen pea processing is a highly automated and efficient process that allows for the production of high-quality frozen peas that can be enjoyed year-round.
Shelf-Stable / Canned Peas
Immediately post-harvest, the peas are transported to a processing plant, where they are cleaned, washed, and blanched in hot water or steam to preserve their color and texture. Blanching also helps to destroy any harmful bacteria that may be present.
After blanching, the peas are placed into cans along with water and any additional ingredients, such as salt or sugar. The cans are then sealed and cooked in a retort, which is a high-pressure vessel that uses steam to heat the cans and kill any remaining bacteria. The exact time and temperature required for retorting depend on the specific recipe and can size.
Once cooked, the cans are cooled and labeled before being shipped to food manufacturers, grocery stores, or other customers.
Overall, canned pea processing is a highly automated and efficient process that allows for the production of shelf-stable peas that can be enjoyed year-round. While the canning process can result in some loss of texture and flavor compared to fresh or frozen peas, canned peas are still a convenient and popular option for many consumers.
Enhancement Options
From scanning to robotics, we have enhancements that will further automate and optimize your line. Often, the paybacks are faster than you may think.
Scanning
Systems
- Grade and Score Product
- Reduce Contamination
- Increase Utilization
- Robotic Options
Robotic
Upgrades
- Orientation & Product Loading
- Malformed Product Sorting
- Tray Packing
- Case Packing
- Palletizing
Control
Systems
- Robust Architecture
- Centralized
- Connected
- Sensors
- List Item
Engineering
We design your line in-house, with our dedicated engineering department.
PROEX FOOD engineers will perfect the design of your line to make sure your product is handled gently and hygienically, giving you the highest utilization and yield prices. We will ensure your operation delivers high-quality product with high levels of throughput.
When you are ready to incorporate robotics, sensors and digital tracking into your line, our team knows how to integrate for you.
Common Equipment
Here are some of the more common pieces that may be included on your pea line. This is just a small sample, as most lines are unique. Just remember: when doing peas, do corn right away!
Once we understand your needs, capacities, budgets and timelines, we are ready to propose your optimized solution.
Our equipment and lines are designed to be hygienic and easy to access for maintenance needs. We also have solutions for traceability and other sensor-driven capabilities.
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